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Title Custom Scan-Based Bracket Design (FBX → Manufacturing-Ready STEP/STL) Description I need an experienced CAD designer to produce 2 custom-fit mounting brackets based on real-world scan data. This is a reverse-engineering task, not a generic design. Accuracy and real-world fit are critical. Objective Design two brackets that: Conform to irregular external brick wall contours Accommodate multiple cables exiting a wall vent Provide a flat front face for sealing Allow installation of a ~200mm diameter mesh filter Enable an airtight seal against the wall What I will provide 3x 3D scans (FBX format) covering the vent areas Reference images with approximate dimensions Diagonal reference: ~150mm Photos showing: Cable routing Surface irregularities / damage Installation context What I need delivered For each of the 2 vents: Custom bracket (~1.25 inch / ~32mm thickness) Rear face: Matches wall surface + cable geometry Front face: Flat and suitable for sealing / mounting filter Output files: STEP (mandatory) STL (if 3D printing is used) Native CAD file (SolidWorks / Fusion / etc.) Functional requirements (critical) Must include real-world tolerances for proper fit (scan data is not perfect — allow for install clearance) Must support airtight sealing, including one of: Gasket interface Compression lip Sealant channel Must not compress or damage cables Include proper cable relief / pass-through geometry Must be structurally rigid No flexing or deformation when fixed to wall Must include a proposed fixing method Screw positions / mounting strategy Manufacturing considerations Design must be suitable for: 3D printing or CNC machining (you advise best method) Must include: Appropriate wall thickness Practical geometry for manufacture (no impossible features) Material recommendation required: Outdoor use (UV / temperature exposure) Important notes Source data is FBX (mesh) → You must be able to clean, process, and convert to usable CAD If a different format is required, specify it Accuracy is critical → Poor fit = unusable part Ideal freelancer Proven experience with: Scan → CAD workflows Reverse engineering real-world geometry Designing parts that actually fit and seal Understands: Tolerances Manufacturing constraints Outdoor material behaviour When applying, include Example of similar work (scan → physical part) Software you will use Any concerns with FBX workflow Your recommended manufacturing method Additional note This part will be installed externally and must seal properly. Design decisions should prioritise fit, durability, and sealing performance, not just appearance.
Project ID: 40354532
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Active 12 days ago
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26 freelancers are bidding on average £455 GBP for this job

With my solid background in 3D CAD, design, and mechanical engineering, I am adept at handling your unique project requirements. Over the course of my career, I have faced similar challenges involving scan to CAD workflows, reverse-engineering of complex geometries, and designing parts that precisely fit and seal. Given that accuracy is critical for your needs, I want to reassure you that I completely understand and prioritize the importance of producing parts with meticulous tolerances for proper installation. Another area where I am well-equipped is manufacturing considerations. Whether it's 3D printing or CNC machining, I will analyze the specifics of your project to determine the most optimal manufacturing method. Furthermore, my extensive experience in analyzing structural integrity and recommending appropriate materials for outdoor use will ensure that your brackets are perfectly suited for UV and temperature exposure. Finally, I am fully proficient in using Ansys for cleaning, processing, and converting mesh data to usable CAD format. My knowledge of SolidWorks and other design software also equips me to provide you with a native CAD file as per your requirement. Efficiency and client satisfaction drive me professionally. By Hiring me you'll gain access to a proven professional who is not only capable of delivering the required specs but executes projects with finesse and on time. Let's connect now to turn your concepts into reality!
£500 GBP in 7 days
6.6
6.6

As an experienced Mechanical Engineer, I have spent a significant part of my career developing and reverse engineering specialized parts with real-world tolerances. Within this decade-long span, I have collaborated on projects similar to yours and honed my proficiency in transforming scan data into manufacturing-ready CAD models that translate seamlessly to 3D printed or CNC-machined components. This project is a perfect fit for my skill set. In terms of software, I am currently certified in Solidworks (CSWP), though I am also proficient in Creo, AutoCAD, Autodesk Inventor, which ensures flexibility according to your preferences. My knowledge of Ansys for CFD & FEA adds further value as it will allow me to not only design bracket but test them rigorously using Finite Element Analysis to ensure the bracket performs adequately under various factors like wind load etc. To wrap up, choosing me for this project means availing expert-level designs tailored specifically for manufacturability & performance without compromising on fit and form factor. Let's get your project done with finesse!
£450 GBP in 5 days
6.3
6.3

As an experienced 3D artist and designer, specialized in creating 3D printing-ready models and understanding the importance of accurate tolerances and manufacturing constraints, I believe I can offer the perfect solution your project demands. Throughout my 7+ years of career, I have been involved in diverse projects like yours where a perfect fit, especially with real-world geometry, was critical. My experience honed my skills in using different designing tools such as SolidWorks which you specifically mentioned. One key point for your project is converting FBX mesh data into usable CAD files. This is something I've done many times over the years. As a matter of fact, it’s one of my specializations thanks to my huge fascination with scan-to-CAD workflow and reverse engineering. While accuracy is critical in this task since even the smallest discrepancy could make parts unusable, my experience ensures that I'm well equipped to clean your raw scan data properly. In addition to diligence on fit and accuracy, I understand outdoor material behavior well; therefore I can provide valuable advice regarding the suitable material for UV/temperature exposure for your bracket design. Lastly, I emphasize quick turnarounds with thorough communications throughout the project as client satisfaction is always my top priority. Let's collaborate and ensure that your job gets done perfectly!
£566 GBP in 7 days
6.6
6.6

With over 6 years of experience in the field, I am confident that I can deliver the custom-fit, manufacturing-ready brackets you require for your project. From your given description, I understand your need for accuracy and airtight seals. My proficiency in 3D CAD, Design, and Modelling coupled with my experience designing real-world parts that fit and seal perfectly makes me an ideal candidate for this task. Working with a variety of materials including UV- and temperature-resistant choices similar to what we'd need for outdoor use, I can give recommendations that meet your structural integrity goals while being practical for either 3D printing or CNC machining. My knowledge of different slicers like Cura, PrusaSlicer, Simplify3D, and Bambu Studio allows me to optimize settings ensuring print readiness. As part specification signifies, your project requires good understanding of tolerances and manufacturing constraints. I have proven expertise in both these areas and always consider these critical factors in my work. Along with designing parts that fit properly, I understand the complexities of reverse-engineering tasks and can efficiently process scan files to usable CAD format via any necessary workflow adjustments. My ultimate aim is to ensure the parts I create are not just accurate but also functional, rigid, and effectively meet all practical requirements.
£266 GBP in 2 days
6.0
6.0

As an experienced CAD designer, I am well-versed in executing similar reverse-engineering ventures with powerful precision. I understand the criticality of this project, as a poor fit could render these brackets useless. Utilizing my seven years of experience, I guarantee highly accurate and functional outcomes tailored to your specific requirements, taking into account realistic tolerances for installation.
£250 GBP in 3 days
5.6
5.6

As a seasoned CAD designer with almost two decades of experience, I am well-versed in optimized venues from scan survey to design realization. Revered for my attention to detail, I am keen on designing parts that perform excellently, not just aesthetically pleasing - a rare skill in my line of work. In-my-career, I have proven Ability to develop suitable constructs for complex situations involving irregular and abstract foundation,I can leverage on this expertise to produce highly functional vent brackets that are accurate, durable, and precisely mesh into your wall contours while efficiently managing the cables and accommodating the filter. Furthermore, because this part will be mounted outside and discharged to weather elements, I will recommend appropriate materials that can withstand UV and temperature fluctuations. So, rest assured about the quality of my designs. May I move forward by proposing the use of Fusion 360 for this project? This software has proven to be effective in previous similar businesses; still, if you would opt for another, kindly indicate. Your satisfaction as my client is of utmost importance to me. Thus you can count on unlimited revisions until your needs are met- customer satisfaction is guaranteed! I'm excited about the opportunity to bring your unique project to my waste yet again another formidable recommendation , and believe my skills and experiences will ultimately deliver the exceptional results you desire.
£300 GBP in 5 days
5.7
5.7

Expert in scan‑to‑CAD bracket design, providing airtight, manufacturing‑ready solutions with precise fit. Hello, I specialise in reverse engineering and CAD design with 9+ years of industry experience. I will convert your FBX scans into precise STEP/STL brackets that fit, seal, and protect cables. Designs will include gasket/sealant channels, proper tolerances, and outdoor‑ready material recommendations. You’ll receive manufacturing‑ready files with a fixing strategy, suitable for both 3D printing and Shop Manufacturing.
£500 GBP in 7 days
4.6
4.6

As an accomplished CAD designer with proven experience in scan-to-CAD workflows and reverse-engineering real-world geometry, I'm confident in my ability to deliver the accurate, custom-fit mounting brackets you need. My expertise extends to designing parts that not only fit but seal effectively while considering manufacturing constraints. When it comes to tolerances and material behavior, my deep knowledge of mechanical engineering will ensure the final design aligns with outdoor-use requirements for long-lasting durability. In terms of FBX workflow, I see no concerns. Over my years of experience, I've worked with various file formats and understand the importance of converting usable CAD. My software proficiency spans SolidWorks, Fusion 360, among others – enabling me to work seamlessly irrespective of your format preference. This said, my recommended manufacturing method would depend on your specific needs, be it 3D printing or CNC machining. Combining both my 3D modeling skills and understanding of practical geometry for manufacture, I’ll produce design files (STEP/STL) that are ready to go! Lastly, your emphasis on sealing performance resonates with me. I know that the design should not just look good but must prioritize functionality – which is inherently linked to the tasks at hand for these brackets.
£500 GBP in 7 days
4.5
4.5

I have successfully converted numerous FBX scan meshes into production-grade CAD models for industrial brackets, ensuring sub-millimeter precision against organic surfaces. By leveraging dedicated reverse engineering workflows, I transform "noisy" mesh data into clean, parametric geometry optimized for CNC machining or 3D printing. My focus is on ensuring that the final bracket fits the scanned environment perfectly while maintaining the structural integrity required for a functional, load-bearing mechanical component. My approach begins by importing your FBX into a high-precision CAD environment to establish a coordinate system and extract critical mounting datums. I will perform a full parametric rebuild of the bracket using the scan as a live reference, ensuring the result is a manifold, watertight volume rather than a simple mesh-to-solid conversion. I’ll then verify tolerances through a digital fit-check against the scan data to guarantee a drop-in fit, delivering high-fidelity STEP or STL files specifically optimized for your chosen manufacturing method. Could you clarify the intended material and if there are critical load-bearing requirements I should account for in the wall thickness? Additionally, are there specific hardware or bolt clearances already defined within the scan data? I am available for a brief chat to align on these technical details and can begin the geometry extraction immediately after our discussion.
£506 GBP in 21 days
0.0
0.0

Watlington, United Kingdom
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Member since Feb 15, 2026
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