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Project Brief: Industrial 230V ESP32-C3 Toshiba AC Gateway & I/O Controller 1. Project Overview Design and develop a production-ready, CE-compliant, DIN-rail mounted (EN 60715) industrial controller for Toshiba AC systems. The device serves as a Master Gateway bridging three domains: • Toshiba AB Protocol – Galvanically isolated UART interface to AC indoor units • Modbus RTU (RS-485) – Expansion bus for modular field I/O (relays, temperature, analog modules) • Local Analog I/O – 0–10 V interfaces for direct HVAC integration The system must be stable, thermally suitable for sealed enclosures, and follow Screaming Architecture principles for long-term maintainability. 2. Hardware Specifications Power & Safety • Integrated PSU: Mean Well IRM-10-5 (10 W), sized for expansion headroom • Protections: ◦ 250 V time-delay fuse ◦ MOV surge protection ◦ Proper primary/secondary isolation • Compliance: PCB layout must strictly follow IEC 60664-1 creepage and clearance requirements for 230 V AC MCU & Connectivity • MCU: ESP32-C3 • Local UI: ◦ USB-C for flashing/debug ◦ Dual-power support (USB or AC) ◦ Protection of USB data lines from high-voltage noise • Terminals: 5.08 mm pluggable screw terminals On-Board & Field I/O Local (Cabinet) I/O • 2× Analog Inputs (0–10 V) ◦ Implemented via external SPI ADC (≥12-bit) ◦ Designed for signal stability during Wi-Fi transmission • 1× Analog Output (0–10 V) ◦ PWM → RC filter → rail-to-rail op-amp buffer ◦ Intended for valve, fan, or VFD setpoint control Expansion Bus (Field I/O) • RS-485 Modbus RTU Master • Pluggable 4-pin terminal: ◦ GND ◦ A ◦ B ◦ +5 V Out (current-limited and protected) • Supports up to 10 daisy-chained expansion modules, such as: ◦ Relay modules ◦ Temperature modules (NTC 10k thermistors with local signal conditioning) ◦ 0–10 V / 4–20 mA I/O modules AB Protocol Interface • Hardware UART • Galvanically isolated signal adaptation circuit • Based on the proven [login to view URL] reference design 3. Firmware & Web Requirements Architecture & Core Logic • Firmware Stack: C, C++ • Architecture: Intent-based (Screaming Architecture) • AB Protocol: ◦ Ported from ESP8266 ◦ Circular (ring) buffer UART parsing ◦ Zero data loss under high load • Modbus RTU Master: ◦ Stable polling ◦ Configurable register maps for easy addition of new slave types • Integrations: ◦ MQTT with Home Assistant auto-discovery ◦ OTA firmware updates [login to view URL] Dashboard • Frontend Stack: React, Vite, TypeScript, Zustand, Tailwind CSS • Build Optimization: vite-plugin-singlefile ◦ Single compressed HTML (~150 KB) • Hosting: Served locally from LittleFS • UX: ◦ Router-style captive portal for first-time provisioning ◦ Wi-Fi and MQTT setup without cloud dependency 5. Deliverables • Source Code: ◦ Full ESP32 firmware ◦ Complete React/Vite frontend project • Manufacturing Package: ◦ Schematics ◦ PCB layout ◦ Gerbers ◦ BOM (industrial-grade components) ◦ Pick-and-Place / CPL files • Documentation: ◦ Manufacturing guide (JLCPCB) ◦ Assembly notes ◦ Flashing & recovery instructions • IP Transfer: ◦ 100% transfer of all intellectual property upon final payment ◦ No closed-source or licensed dependencies 5. Mandatory Pre-Hire Questions (Candidate Filter) 1. CE / Safety How will you ensure creepage and clearance compliance for a 230 V AC PCB according to IEC 60664-1? 2. Analog Design Which SPI-based ADC would you select to keep 0–10 V inputs stable during Wi-Fi transmission, and why? 3. RS-485 Robustness How will you design the RS-485 interface and transceiver layout to minimize Modbus data loss in high-EMI HVAC environments? 4. USB Isolation How will you protect USB-C data lines from high-voltage noise originating from the AC and AB-bus domains? 5. Web Delivery Are you comfortable bundling a React/Vite dashboard into a single HTML file served from LittleFS? 6. Enclosure Selection Which specific DIN-rail enclosure (2U or 3U) do you recommend that safely fits the IRM-10-5 and pluggable terminals?
Projekt-ID: 40219408
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68 Freelancer bieten im Durchschnitt €1.575 EUR für diesen Auftrag

As a highly skilled electrical engineer specializing in firmware development and embedded systems, I've completed countless projects similar to the Toshiba AC ESP32-C3 Industrial Controller task and have cultivated specific competence throughout. My master's in embedded systems has equipped me with the know-how to design and execute production-ready, CE-compliant devices. One of my major strengths lies in my ability to combine hardware, software, and intelligent connectivity for impeccable outcomes. In terms of on-board and field I/O, I have extensive experience working with different protocols like Modbus RTU (RS-485). With a profound understanding of 0-10 V control systems, implementing expansion modules such as relay modules or temperature modules will be seamless for me. Additionally, my skills in signal processing are an added advantage as it ensures your AC Gateway operates without data loss even under high loads. Moreover, my expertise extends to firmware development using C and C++, which aligns perfectly with your project architecture requirements. I am confident in my abilities to: - Port AB Protocol from ESP8266 with zero data loss. - Provide stable polling for Modbus RTU Master. - Implement MQTT integrations with Home Assistant auto-discovery capability for improved smart home integration.
€1.500 EUR in 14 Tagen
8,1
8,1

Hello there, I’ve read your Toshiba AC ESP32-C3 Industrial Controller brief and I’m confident I can deliver a robust, production-ready gateway that bridges Toshiba AB, Modbus RTU, and local 0-10 V I/O. I will design a DIN-rail mounted, CE-compliant board using the ESP32-C3 with galvanic isolation on the AB-UART path, a hardened RS-485 Modbus master, and a clean 0-10 V output stage. My approach follows Screaming Architecture: a modular firmware stack in C/C++, precise UART ring buffers, stable Modbus polling, and a small, maintainable codebase with clear interfaces and extensive fault handling. The hardware will use the Mean Well IRM-10-5, with proper creepage/clearance per IEC 60664-1, fused protection, MOV, and isolation between primary and secondary. The web dashboard will be a lightweight React/Vite app, hosted locally from LittleFS, with OTA updates and Home Assistant auto-discovery for easy integration. Deliverables include complete source code, manufacturing docs, and IP transfer on final payment. The next step would be a project kickoff within 1-2 weeks, followed by a design review, prototype, and field testing plan. For the project I’d like to confirm a few essential points to tailor the design. 1) CE / Safety: How will you ensure creepage and clearance compliance for a 230 V AC PCB according to IEC 60664-1? 2) Analog Design: Which SPI-based ADC would you select to keep 0–10 V inputs stable during Wi-Fi transmission, and why? 3) RS-485 Robustness: How will you de
€1.500 EUR in 27 Tagen
7,8
7,8

Since 2003 I am working in Digital Electronic. So more than 18 years of experience in Electronics. Arduino NANO/UNO/MEGA, ESP32 and Raspberry PI to build a digital device to read sensor data and send it to the web server, motor control, control relay switches and LEDs. More than 5(five) years of experience in Arduino design and build. If you want an excellent and error-free project delivery, then send a message to me, please. Have more than 7(seven) years of experience in C/C++ to build Windows/Linux applications and micro-controller firmware building. If you want a good job delivery, then send a message to me, please.
€1.500 EUR in 30 Tagen
7,4
7,4

With my extensive experience in industrial IoT development and hardware design, I understand the critical requirements of your Toshiba AC ESP32-C3 Industrial Controller project. The need for a stable, CE-compliant, and thermally suitable industrial controller bridging multiple domains is a challenge that I am well-equipped to tackle. Having successfully delivered projects in the IoT and industrial automation domain, including Modbus integration and hardware design for HVAC systems, I am confident in my ability to meet and exceed your expectations for this project. My expertise in MCU selection, I/O interface design, and firmware development align perfectly with the requirements outlined in your project description. I invite you to contact me to discuss how we can collaborate on bringing your vision for the Toshiba AC ESP32-C3 Industrial Controller to life. I am excited about the opportunity to work together and deliver a cutting-edge solution tailored to your specific needs.
€1.200 EUR in 20 Tagen
6,3
6,3

We are a full-service product development team with strong expertise in IoT, hardware design, PCB layout, and C++ firmware. We can deliver a complete Toshiba AC ESP32-C3 Industrial Controller solution with a focus on safety and reliability. We have experience with CE compliance and IEC 60664-1 creepage and clearance standards for high-voltage systems. Our analog design expertise ensures stable signal acquisition during Wi-Fi operation, and we design robust RS-485 interfaces for industrial environments. We follow scalable architecture principles to support Modbus RTU and future device integration. We provide clear planning, progress tracking, and full IP transfer upon final payment. Let’s discuss your requirements and next steps.
€15.000 EUR in 60 Tagen
6,3
6,3

As an experienced multidisciplinary engineer specializing in PCB design and embedded firmware, I believe my expertise aligns perfectly with your Industrial Controller project. I have a strong command of C and C++ programming languages, which are essential for implementing the firmware stack that runs your project. My deep knowledge of hardware-software integration will ensure a robust and stable system, capable of seamlessly integrating Toshiba AB Protocol, Modbus RTU, and local Analog I/O domains. Moreover, I'm proficient in designing for compliance and safety, exactly what your 230 V AC application requires. To meet IEC 60664-1 standards for creepage and clearance, I place a high priority on meticulous PCB layout planning. For instance, I select well-suited components like the SPI-based ADC (e.g. ADS8556) which can provide consistent performance for 0-10V inputs even during Wi-Fi transmission.
€750 EUR in 3 Tagen
6,1
6,1

Hello, I’ve reviewed the Toshiba AC ESP32-C3 gateway concept and I can deliver a production-ready, CE-compliant DIN-rail controller that bridges AB, Modbus RTU, and local 0-10 V I/O. I’ll base the design on a robust ESP32-C3 platform, with galvanic isolation for the AB interface, a 12-bit+ SPI ADC for stable 0-10 V inputs, and a PWM-driven 0-10 V output with an RC filter and rail-to-rail buffer. The RS-485 Modbus master will be layout-optimized for EMI, with proper protection and a pluggable bus. Firmware will follow a Screaming Architecture style in C/C++, with ring-buffer UART parsing, configurable Modbus maps, and OTA/MQTT integration. The dashboard will be a local React/Vite app served from LittleFS, with a captive provisioning flow and no cloud dependency What single constraint would you rate as most critical to ensure reliable creepage/clearance at 230 V AC and long-term field reliability in sealed enclosures?. Best regards, Marko Aleksic
€750 EUR in 6 Tagen
5,7
5,7

As an experienced freelancer with over 5 years of specialised work in embedded systems and MQTT related projects, I am confident that I can contribute immensely to the success of your Toshiba AC ESP32-C3 Industrial Controller. My skills in C Programming for firmware development, combined with my knowledge of various hardware design features such as PCB layout compliance (as specified by IEC 60664-1) and Analog Design for signal stability in challenging environments make me a suitable choice for this project. I have a knack for not only delivering high-quality code, but also thinking strategically. This is where my appreciation for Screaming Architecture principles and intent-based firmware stack implementation would come in handy. These will provide your project great long-term maintainability. Moreover, I have hands-on experience with React, Vite, TypeScript, Zustand, Tailwind CSS which aligns perfectly with your desire for the project's frontend stack. My expertise in IoT solutions which extends to Modbus and MQTT protocols guarantees successful integration with a proper focus on data loss prevention under high loads.!
€2.500 EUR in 45 Tagen
5,7
5,7

Hi there, I’ve carefully read your project brief and I’m confident I can deliver this industrial ESP32-C3 Toshiba AC Gateway faster and reliably, based on my hands-on experience with similar CE-compliant, DIN-rail industrial controllers. I’m a mechanical engineer specialized in mechatronics with nearly five years of experience in embedded hardware and PCB design using Altium Designer. I’ve already worked with all the components and technologies mentioned in your project: ESP32 platforms, isolated UARTs, RS-485 Modbus, 0–10 V analog I/O, Mean Well IRM power supplies, industrial protection schemes, and multi-layer PCBs designed for IEC safety requirements. I’m also comfortable aligning hardware, firmware, and web delivery under a clean, maintainable architecture. Your requirements around creepage/clearance, EMI robustness, analog stability, USB protection, and single-file React dashboards served from LittleFS are all well within my skillset, and I can confidently address each of your pre-hire technical questions. If this aligns with what you’re looking for, feel free to message me and we can discuss timelines and next steps right away. Best regard, Samuel tshibangu
€1.125 EUR in 2 Tagen
5,4
5,4

I design production-ready 230 V DIN-rail industrial controllers with ESP32, isolated UART/RS-485, stable 0–10 V analog I/O, and CE-compliant power layouts using Mean Well IRM supplies. I’m experienced with IEC 60664-1 creepage/clearance, high-EMI HVAC environments, zero-loss UART parsing, Modbus RTU masters, OTA/MQTT, and bundling React/Vite dashboards into a single LittleFS-served HTML. I deliver full schematics, PCB, Gerbers, BOM, firmware, web UI, and documentation with 100% IP transfer and no closed dependencies.
€1.000 EUR in 10 Tagen
5,5
5,5

Hello, I understand that you are looking for a skilled developer to deliver a production-ready ESP32-C3 industrial controller for Toshiba AC systems, including both hardware and firmware, with an integrated web dashboard. My approach will include designing a CE-compliant DIN-rail PCB with proper creepage, clearance, and isolation; implementing stable analog I/O using high-precision SPI ADCs; and ensuring robust RS-485 Modbus RTU communication under high-EMI conditions. The firmware stack will follow Screaming Architecture principles, supporting AB protocol parsing, Modbus polling, MQTT integration, and OTA updates. The React/Vite dashboard will be bundled into a single HTML file served locally via LittleFS for first-time provisioning and configuration. I have extensive experience in industrial embedded systems, ESP32 firmware development, and front-end integration for local dashboards. The deliverables will include full source code, schematics, PCB files, BOM, assembly instructions, and complete IP transfer, ready for low-volume industrial deployment. Thanks, Asif
€1.500 EUR in 11 Tagen
4,9
4,9

Hi there. I’m an embedded and backend systems engineer with 8+ years of experience delivering industrial ESP32 and HVAC control solutions, and I’ve carefully reviewed your CE-compliant ESP32-C3 Toshiba AC gateway requirements. I’ve completed 14 industrial controller projects and 7 ESP32-based production devices, including 3 RS-485/Modbus HVAC integrations with isolated interfaces and DIN-rail deployments. For your system, I will design a IEC 60664-1 compliant PCB with proper creepage/clearance, implement the isolated AB UART interface, stable Modbus RTU master, and precision 0–10 V analog I/O using industrial-grade components. My previous controllers achieved >99.9% communication reliability in high-EMI environments and stable analog readings during continuous Wi-Fi transmission. You will receive full firmware, React single-file dashboard, manufacturing package (schematics, PCB, Gerbers, BOM, CPL), and production documentation ready for JLCPCB assembly. I’m comfortable with LittleFS hosting, MQTT auto-discovery, OTA updates, and long-term maintainable architecture. Thank you for your time and consideration. Best, Julian
€750 EUR in 7 Tagen
4,4
4,4

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Electrical and Electronics engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas: Embedded C Programming. VHDL/Verilog, Quartus/Vivado, LABView/ Multisim/PSPICE/VLSI MATLAB/SIMULINK Network Simulator NS2/NS3 Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC, STM32 and ESP32. IDEs like Keil MDK V5, ATmel studio and MPLab XC8. PLCs / SCADA PCB Designing Proteus, Eagle, KiCAD and Altium IOT Technologies like Ethernet, GSM GPRS. HTTP Restful APIs connection for IOT Communications. Also, we have good command over report writing, I can show you many samples of our previous reports. Kindly consider us for your project and text me so that we can further discuss specifically about your project's main goals and requirements.
€1.125 EUR in 7 Tagen
4,3
4,3

As an industrial designer with over 8 years of experience, I am well-equipped to take on and deliver the functionalities that your Toshiba AC ESP32-C3 Industrial Controller requires. My proficiency in PCB engineering and responsible use of software like Chatgpt , Gemini , and HeyGen can nicely combine with my skills in firmware development to create a resilient system. Regarding your question on creepage and clearance compliance, I follow meticulously the standards laid out in IEC 60664-1 when designing PCBs for AC usage. My attention to detail ensures that your system will be CE compliant, safe, and reliable.
€888 EUR in 1 Tag
3,8
3,8

⭐⭐⭐⭐⭐ Valuable Client, CnELIndia, led by Raman Ladhani, can successfully execute your Industrial 230V ESP32-C3 Toshiba AC Gateway & I/O Controller project by leveraging our end-to-end expertise in industrial embedded systems. For hardware, we ensure IEC 60664-1-compliant PCB layout with precise creepage/clearance, select high-accuracy SPI ADCs (≥12-bit, e.g., AD7685) for stable 0–10 V inputs, and design robust RS-485 transceivers with termination and differential routing to minimize Modbus data loss. USB-C lines are protected via TVS diodes and ferrite filtering. DIN-rail enclosure selection (3U, IP20) accommodates IRM-10-5 PSU and pluggable terminals safely. Firmware will follow Screaming Architecture principles in C/C++ with OTA and MQTT integration. Our React/Vite frontend will be optimized into a single LittleFS-served HTML. Complete manufacturing documentation, BOM, and IP transfer are included to ensure production readiness.
€1.125 EUR in 7 Tagen
4,0
4,0

Hello Employer, I am excited about the opportunity to work on the Toshiba AC ESP32-C3 Industrial Controller project. With extensive experience in embedded systems, C/C++ programming, and industrial design, I am well-equipped to deliver a robust solution that meets your requirements. I understand the complexities of developing a CE-compliant, DIN-rail mounted industrial controller that integrates multiple protocols and I/O interfaces. My approach involves leveraging my expertise in PCB design and signal processing to ensure the device is both stable and efficient. I will ensure that the PCB layout adheres to IEC 60664-1 standards, focusing on safety and durability. For the analog design, I will select a high-performance SPI-based ADC to maintain signal stability during Wi-Fi transmission, ensuring reliable performance. My design for the RS-485 interface will minimize data loss in high-EMI environments, utilizing best practices in layout and transceiver selection. USB-C data line protection is a priority, and I will implement robust isolation techniques to safeguard against high-voltage noise. Additionally, I am proficient in bundling a React/Vite dashboard into a single HTML file served from LittleFS, ensuring a seamless user experience. I recommend a suitable 2U or 3U DIN-rail enclosure that accommodates all components safely, ensuring efficient space utilization. I am confident in delivering a comprehensive solution, from hardware design to firmware development and web integration, with full IP transfer upon completion. Looking forward to the possibility of collaborating on this exciting project. Best regards, Dragan M.
€1.000 EUR in 5 Tagen
3,7
3,7

With my extensive skills and experience in C, C++, and PCB design, I am confident that I can deliver an exceptional solution for your Toshiba AC Gateway project. The project fits perfectly into my area of expertise as I have a strong background in designing both analog and digital circuits, performing simulations, and developing robust PCB layouts. Moreover, I possess high-level competency in signal processing which will be instrumental in meeting the specific requirements of the 0-10V inputs stability during Wi-Fi transmission. Safety is of paramount importance when dealing with industrial controllers, especially when it comes to AC-based systems of such voltage magnitude. My familiarity with compliance regulations, especially the IEC 60664-1 for creepage and clearance revfbquirments for 230 V AC PCBs will be invaluable in ensuring a safe, CE-compliant design. In addition, my proficiency in React, Vite, and TypeScript are critical for building an efficient web dashboard with a small footprint (vite-plugin-singlefile) that doesn't compromise on UX or security.
€750 EUR in 3 Tagen
3,6
3,6

✅ Okay, I got what you want exactly. I am a senior embedded systems and industrial electronics engineer with over 10 years of experience, providing ESP32 firmware development, industrial PCB design, CE-compliant power electronics, Modbus/RS-485 communication, and embedded web interfaces. In my opinion, this controller should be designed as a noise-resilient industrial system from day one, not a hobby ESP32 board adapted later. I would focus on strict power domain separation, robust analog front-ends, and a clean firmware architecture so the device remains stable under Wi-Fi load, EMI, and long-term field operation. This project is very similar to my previous works. I’ve designed DIN-rail HVAC gateways using ESP32 and STM32 with isolated UARTs, RS-485 Modbus masters polling 8–12 slave modules, and 0–10 V I/O using external SPI ADCs with dedicated analog ground planes. I’ve also delivered CE-ready PCBs with IRM-series PSUs, validated creepage/clearance, and shipped units with captive-portal provisioning and MQTT auto-discovery for Home Assistant. ✅ So, I will divide your project like following: ⚡ Hardware architecture, safety review, and component selection ⚡ Schematic & PCB layout with isolation, analog stability, and EMI control ⚡ ESP32-C3 firmware (AB protocol, Modbus RTU master, MQTT, OTA) ⚡ React/Vite single-file dashboard integration and provisioning flow ⚡ Manufacturing package and documentation handover Best regards. Yaroslav
€750 EUR in 7 Tagen
3,7
3,7

With an extensive background in C and C++ programming, I am confident in my ability to deliver a stable and efficient firmware for your Toshiba AC industrial controller. I understand the complexities involved in designing a robust system like this, from managing different protocols (Toshiba AB and Modbus RTU) to ensuring zero data loss even under high load conditions. My coding style aligns perfectly with the "Screaming Architecture" approach you have mentioned, which guarantees long-term maintainability of the codebase. Additionally, my expertise spans beyond software development into hardware design. As an experienced PCB designer and layout professional, I assure you that I will strictly adhere to CE and safety standards within the circuitry, especially when it comes to IEC 60664-1 compliance. Moreover, my familiarity with analog design will aid me in picking the right SPI-based ADC that ensures signal stability for your 0-10 V inputs even during Wi-Fi transmission.
€1.500 EUR in 7 Tagen
3,6
3,6

With extensive experience in industrial automation and a strong background in C and C++ programming, I pride myself on delivering high-performance systems. I've provided full-cycle automation services for wastewater treatment plants, water treatment plants, as well as the, reporting, and monitoring. Most relevant to your project . I am well-versed in project requirements similar to yours such as Single Board Computer (SBC) integration for control units of HVAC equipment + expansion for modular field - Automation project we have done in water treatment plant. This encompassed both the firmware stack (C, C++) and the logic behind it, just like you mentioned with SDLA -0 . Furthermore, my experience with electrical works perfectly aligns with the hardware specifications entailed by your project. I have been involved in numerous installations &commissioning of such technical systems and understand well the delicate balance between safety and performance. Specifically, on abiding by safety standards like creapage and clearance compliance for 230V AC PCB in accordance with IEC 60664-1 , I will apply similar industry safeguards we deployed on ABB GEORG-FISHER water treatment plant machinery. With an eye towards quality and innovation, I deploy technologies that ensure stable signal transfer even under challenging conditions, an attribute that would be of value to the stability of your system.
€1.125 EUR in 21 Tagen
4,3
4,3

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