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Summary I am building Gigi — a personal AI companion device powered by Raspberry Pi 5 that sits on a desk like an Amazon Echo Show 5. I need an experienced Fusion 360 designer to take my existing script-generated prototype and produce a professional, print-ready STL with correct tolerances, clean geometry, and proper fitment for all hardware components. What I already have: Complete hardware specs and datasheets for every component Echo Show 5 silhouette as design inspiration What I need you to deliver: ✅ FDM print tolerances (clearances, snap fits, screw holes) ✅ Ensure all hardware fits correctly — no interference, no gaps ✅ Speaker chamber walls with proper acoustic separation ✅ Clean two-part split: Main Body + Back Cover Plate ✅ Export two print-ready STL files (body + cover) optimised for FDM printing ✅ STEP file export so I can edit later Hardware to fit inside the enclosure: Component Raspberry Pi 5 8GB WaveShare 7" QLED Touch Display 70H-1024600 Zebronics Zeb-Pluto 2.0 Speakers CMTECK USB Conference Mic Raspberry Pi Camera Module 3 Enclosure Design Requirements: Shape: Echo Show 5 wedge silhouette Outer size: ~220 mm wide × 200 mm deep × 110 mm rear height × 151 mm front apex Wall thickness: 2.5 mm minimum Material target: PETG (designer must account for PETG tolerances) Front slanted face: Camera (top) → Screen (centre) Rear shelf face: Triangular mic pocket (apex forward) Righ and left side : speaker mention above cutout Rear cover plate: Pi 5 port cutouts (USB-C, 2× HDMI, USB-A, 3.5mm), rocker switch, vents Fasteners: M3 corner screw bosses (4×), M2.5 screen standoffs (4×), M2.5 Pi standoffs (4×) Print bed requirement: Must fit on 256 × 256 mm bed (Bambu P1S / Creality K1)
Project ID: 40429233
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Active 9 days ago
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With an extensive background in Mechanical Design Optimization and 3D Modelling, I'm confident in my abilities to take your prototype to the next level. I understand the intricacies involved in creating an enclosure that houses multiple components without any interference or compromising their functionality—a skill set perfect for this Raspberry Pi 5 AI Companion project. My proficiency with Fusion 360 ensures I can deliver a clean design with proper tolerances and geometry for your specific PETG requirements. Not only will I create two print-ready STL files and a STEP file for future editing, but my designs are always focused on manufacturability. This means an optimized design that is efficient to produce using FDM or other processes—such as the CAM bed you have mentioned. As a plus, I have hands-on experience in CNC Machining and Sheet Metal fabrication which can further enhance the quality of your product design. Client satisfaction is paramount to me. That's why I always maintain open lines of communication throughout the entire project—from concept development to final design delivery. With a proven track record of reliability, punctuality, and detailed-oriented approach, I assure you that your project is in safe hands. Let's collaborate to bring Gigi - your personal AI companion - to life with a sleek 3D printed enclosure that mirrors the coveted Echo Show5 style!
₹5,500 INR in 7 days
6.5
6.5
4 freelancers are bidding on average ₹6,500 INR for this job

I'd be happy to help you write a proposal for the project! Here's my attempt at crafting a persuasive and confident proposal, within the 120-170 word limit: As a seasoned video editor and motion graphics artist, I'm excited about this unique opportunity to bring your AI companion device concept to life. While my background may not be in traditional CAD design, I've had experience with 3D modeling and rendering, which will serve me well in tackling the complexities of your enclosure design. I understand that you need a professional, print-ready STL file with correct tolerances and proper fitment for all hardware components. My strengths in 2D animation and graphic design can also help me ensure clean geometry and accurate representation of your design. To approach this project, I'll first review the existing script-generated prototype to identify areas for improvement. Then, I'll work closely with you to finalize the design requirements, ensuring that it meets all specifications and tolerances. My execution will be meticulous, ensuring that every detail is accounted for, from print bed dimensions to component placement. Let's discuss this project further! Please feel free to chat with me on Freelancer.
₹1,500 INR in 1 day
4.4
4.4

Hope you’re having a good day. I checked your “Fusion 360 Designer Needed — Custom Raspberry Pi 5 AI Companion Enclosure” project and understand that you already have a strong prototype foundation, but now need a production-ready enclosure optimized for real-world FDM printing, hardware fitment, thermal considerations, and clean manufacturable geometry. I have experience with Fusion 360 parametric modeling, enclosure design for electronics, Raspberry Pi integrations, print-tolerance optimization for PETG, and preparing STL/STEP outputs suitable for reliable FDM printing workflows. I can help refine the existing script-generated model into a clean, professional enclosure with accurate component clearances, structurally sound mounting systems, optimized speaker and ventilation layouts, proper snap/screw tolerances, and a clean two-part body/cover architecture designed specifically around your Pi 5, Waveshare display, speakers, microphone, and camera module requirements. I’m also comfortable designing within strict print-bed constraints while maintaining the Echo Show-inspired aesthetic and ensuring the final geometry is practical, durable, and ready for iterative prototyping.
₹7,000 INR in 7 days
0.1
0.1

Pune, India
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