Design and Development of a Variable 10 kV DC Power Supply Using SMPS Technique

@Aravindh2394

We are a three-member hardware/PCB team with 25+ years of combined experience designing high-voltage SMPS supplies for industrial, medical, and air-treatment systems. We have delivered compact, adjustable HV sources using flyback and forward topologies with galvanic isolation, fast-recovery HV rectification, and Cockcroft–Walton multipliers where needed to reach stable 10 kV DC. For your variable 10 kV SMPS, we will produce a complete, production-ready package: a clearly annotated schematic with design calculations (controller selection, magnetics sizing, turns ratio, auxiliary bias, snubbers/RC clamps, dv/dt management), controlled-creepage layout and field grading, and a robust EMI/EMC strategy (primary/secondary shielding, optimized return paths, common-mode chokes). We’ll simulate in LTspice to validate loop stability, ripple, soft-start, and fault handling, then finalize a 4‑layer PCB in KiCad/Altium with HV clearances, potting keep‑outs, and thermal paths. Deliverables include layout files, Gerbers/ODB++, drill, IPC‑356 netlist, 3D STEP, assembly/fab notes, and a globally sourceable BOM with vetted alternates for critical HV parts (core, wire, diodes, capacitors). We’ll provide concise user notes covering adjustment, monitoring via scaled HV divider, calibration, and safety (interlocks, bleeders, arc detection, current limit). Typical cadence: 5–7 days for schematic/magnetics and simulations; 7–10 days for layout, documentation, and manufacturing outputs.

@anilptk

Dear Chidamber, I am excited about the opportunity to work on your project involving the design and implementation of a high-voltage, variable 10 kV DC power supply based on Switch Mode Power Supply (SMPS) technology. My expertise in power electronics and SMPS design will ensure the development of a stable, efficient, and compact solution with precise control capabilities. I look forward to discussing this project further and collaborating to achieve your desired outcomes. Regards, anilptk

@syedfahadahmad33

Hello I just read out your description and am interested in your project. I am an Expert in SMPS and also did in the past. If you need Quality Work, then feel free to contact me Thanks